Assembly and Joining
Virtual Assembly Engineering for Precision, Quality and Robust Production
We deliver advanced virtual assembly and joining simulations that enable manufacturers to predict, control and optimize product quality before physical production begins. By combining multi-step process simulations with automation and deep engineering expertise, we transform complex assembly systems into predictable and robust manufacturing solutions.
Assembly Simulation
- Positioning and clamping strategies (RPS systems)
- Assembly sequence definition and validation
- Multi-step assembly process simulation
- Prediction of deformation during build-up
- Springback after release from fixtures
Joining Technologies
- Spot welding process definition and sequence optimization
- Adhesive bonding and hybrid joining solutions
- Mechanical joining methods (clinching, riveting)
- Simulation of joining-induced stresses and distortions
Dimensional Quality & Validation
- Root cause analysis across full process chain
- Gap & flush analysis
- Assembly deviation and tolerance evaluation
- Surface quality and visual defect prediction
- Correlation of simulation with measurement data
Get expert support and leverage simulation to optimize your assembly and joining technologies:
- identify critical process parameters influencing final geometry
- optimize welding sequences, joining strategies and clamping concepts
- predict and reduce distortions and dimensional deviations
- validate assembly processes before physical build
- accelerate development and ensure robust SOP readiness
Whether you are refining an existing assembly process or developing a new product, our engineers help you achieve predictable quality, faster development and stable production performance through advanced simulation.